Influence of milled glass fiber fillers on mode I & mode II interlaminar fracture toughness of epoxy resin for fabrication of glass/epoxy composites

The present work is focused on improving mode I and mode II delamination resistance of glass/epoxy composite laminates (50 wt. % of glass fibers) with milled glass fibers, added in various amounts (2.5, 5, 7.5 and 10% of the epoxy weight). Including fillers in the interlayer enhances the delamination resistance by providing a bridging effect, therefore demanding additional energy to initiate the crack in the interlaminar domain, which results in turn in enhanced fracture toughness. The maximal increase of mode I and mode II fracture toughness and of flexural strength was obtained by the addition of 5% milled glass fiber. The mechanism observed suggests that crack propagation is stabilized even leading to its arrest/deflection, as a considerable amount of milled glass fiber filler was oriented transverse to the crack path. In contrast, at higher filler loading, tendency towards stress concentration grows due to local agglomeration and improper dispersion of excess fillers in inter/intralaminar resin channel, causing poor adhesion to the matrix, which leads to reduction in fracture toughness, strength and strain to failure. Fractured surfaces analyzed using scanning electron microscopy (SEM) revealed a number of mechanisms, such as crack deflection, individual debonding and filler/matrix interlocking, all contributing in various ways to improve fracture toughness.